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Fused Deposition Modeling (FDM)3D Printing Service

Cost-effective, high-quality FDM parts ready to ship in 3-4 days with extensive plastic material options.

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Overview: How FDM 3D Printing Works?

The Basics of FDM 3D Printing:

There are several different methods of 3D printing, but the most widely used is a process known as Fused Deposition Modeling (FDM). FDM printers use a thermoplastic filament heated to its melting point and then extruded, layer by layer, to create a three-dimensional object.

Overview diagram of how FDM 3D printing works

Why Choose FDM 3D Printing With Unionfab

  • Unionfab has domestic FDM printers with performance similar to Stratasys, which can provide printing of PC, ASA, PEEK and other materials with excellent performance and low price.
  • We have 6 Stratasys F770 printers with a max build volume of 1000 x 610 x 610 mm, 20 FUNMAT HT printers with a max build volume of 260 x 260 x 260 mm and 30 FUNMAT PRO 610HT printers with a max build volume of 610 x 508 x 508 mm.
  • Unionfab has a professional team of engineers and production capacity to provide more diversified, efficient and cost-effective FDM 3D printing solutions for different application scenarios of industrial customers.

Features of FDM 3D Printing

Material Selection

FDM printers support a wide range of engineering thermoplastics and even some reinforced compound materials like PA-CF.

Strength & Durability

High-performance plastics like PA/PC/ULTEM are ideal for applications that require resistance of certain aspects.

Accuracy

We use the most advanced industrial FDM 3D printers with tolerances of ± 0.004" or ± 0.002" per inch, whichever is greater.

Turnaround

FDM parts do not require tooling which reduces the manufacturing lead time from weeks to days, allowing for faster innovation and speed to market.

Geometry

With dissolvable supports (industrial-level only), complex geometries and interlocking structures can be produced with ease.

End Production

FDM is capable of producing end-use parts on-demand to boost your marketing by customization.

Surface Quality

Extruding material layer-by-layer, the surface has layer lines and fine details cannot be realized.

Scale Effect

The unit cost and lead time will not be reduced as much as casted or molded parts.

Layer Adhesion

Parts have an anisotropy in the Z-direction (vertical direction), and properties are weaker than base materials.

FDM Design Guidelines

USMetric
Max Size35.98in. x 24.02in. x 35.98in.914mm x 610mm x 914mm

Note: These design guidelines are for general reference only. Actual manufacturability may vary depending on specific part geometry and material.

FDM Available Materials

PETG

PETG is an FDM standard plastic material designed for cost efficiency, moisture resistance, and a lightweight design. It is suitable for assembly and fit checks, functional prototype testing, and low-cost rapid prototyping, with selection based on the part geometry, load case, and finishing requirements.

Process:
FDM
Maximum Size:
610 × 500 × 500 mm
Colors:
Black & White
Black and white FDM PETG printed part
FDM printed component showcasing the available material range

Explore 30+ FDM Materials

Want to learn more about our FDM materials? Visit our Materials Library for detailed material information and specifications.

View All FDM Materials

Available Finishes

Default:

  • FDM parts are built with support material that is removed during post-processing. The part surfaces are left with fine layer lines.

Other:

  • Painting
  • Vapor Smoothing

* Want to custom the finish you need? Request in the quoting tool, we'll evaluate your finishes on a case-by-case basis.

Explore All Finishing Options
FDM printed part with a finished surface

FDM 3D Printing Applications

Prototypes

FDM is ideal for producing form / fit and functional prototypes for testing in standard materials like PLA / ABS.

End Parts

The heat tolerance and great mechanical properties of industrial FDM materials let end parts like jigs, fixtures, brackets be produced directly.

Customized Products

FDM can be applied to make small batched products with varied requirements, ideal for small businesses that wishes to test the market's reaction to their newly developed products.

The Production Capacity of Unionfab

Production Machines

ProcessNameNumbersProcess Size(mm)Detail
FDMFUNMAT-HT20260*260*2600 files
FUNMAT-PRO 610HT30610*508*5082 files
Stratasys-F77061000*610*6105 files

Post-Process Machines

ProcessNameNumbersProcess Size(mm)Detail
Sand-blastingSand blasting machine2400*800*5000 files
AnodizedAnodizing equipment2800*2000*5000 files
PolishChemical polishing line2600*1200*4000 files
Magnetic polishing machine260*60*600 files
PaintingPainting Line21000*2000*10000 files
ElectroplatingElectroplating line2600*1800*5000 files

FDM 3D Printing

for Various Industries

FDM 3D printing applications in the automotive industry

Automotive

FDM 3D printing applications in the medical industry

Medical

FDM 3D printing applications in industrial manufacturing

Industrial

FDM 3D printing applications in robotics

Robotics

FDM 3D printed art models

Art Models

FDM 3D printing applications for consumer products

Consumer Products

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